Utilizing Overhangs and Underhangs in Medical Device Design

Harnessing the Power of Overhangs and Underhangs in Medical Device Innovation

Introduction

Overhangs and underhangs are complex geometries that can greatly enhance the functionality and integration of medical devices. These features are difficult to achieve with traditional manufacturing methods, but with Carbon DLS, they become an accessible design option. For medical device engineers, this opens up new possibilities for creating more advanced and integrated products.

Advantages of Overhangs and Underhangs

Overhangs and underhangs allow for the creation of more intricate and detailed designs, enabling the integration of multiple functions within a single part. This can reduce the need for multi-part assemblies, leading to fewer components, simpler manufacturing processes, and more reliable devices.

These geometries also provide opportunities for improved ergonomics and user interfaces. For example, overhangs can be used to create protective covers or grips that are integral to the device, enhancing both functionality and user comfort. Underhangs, on the other hand, can be used to create slots or recesses for housing other components, reducing the overall footprint of the device.

Applications in Medical Devices

In medical device design, overhangs and underhangs are particularly useful in creating complex surgical tools, where precision and integration are key. These features can also be used in the design of connectors and housings, where they can improve the assembly and durability of the device.

For ergonomic tools, overhangs can be designed to provide better grip and control, improving the usability of the device, especially in delicate or high-precision tasks. Underhangs can be used to integrate additional functionality into the device, such as mounting points for accessories or channels for wiring and tubing.

Conclusion

The ability to design with overhangs and underhangs provides medical device engineers with a powerful tool for creating more advanced and integrated products. By utilizing Carbon DLS, you can easily incorporate these complex geometries into your designs, leading to devices that are more functional, ergonomic, and reliable. If you’re looking