INJECTION MOLDING

Experienced Capability.
Exceptional Craftsmanship.

Mastery in every mold.
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Precision Plastics for Mission Critical Parts

At Aprios, we specialize in precision plastics for mission-critical parts, focusing on creating components where lives may be on the line, such as medical devices and safety equipment. We understand the gravity of plastic manufacturing for applications where failure is not an option, ensuring our plastic molding products meet the standards of accuracy, reliability, and performance. Our quality control processes and plastic molding techniques ensure that every part we produce is flawless, making us the ideal choice for high-stakes plastic manufacturing that requires dependability, rather than commodities like plastic spoons.

Our overmolding process allows us to combine multiple materials into a single component, enhancing functionality and performance. This process is ideal for creating ergonomic designs and improving the durability of parts. We use cutting-edge technology to ensure a seamless bond between materials, resulting in superior end products.

Insert molding integrates metal or plastic inserts into the molded parts during the injection process. This technique enhances the strength and functionality of components, making it perfect for complex assemblies. Our expertise in insert molding allows us to produce parts with embedded reinforcements, electrical components, or threaded inserts with precision.

We offer specialized medical molding services to produce high-precision, sterile components for the healthcare industry. Our Class 8 Clean Room ensures that all medical parts are manufactured in a controlled, contamination-free environment. This guarantees the highest standards of cleanliness and compliance with medical regulations.

Micro injection molding is a technique for producing tiny and precise components using minimal resin volumes in the injection procedure. Our expertise in micro injection molding allows us to create intricate parts with high accuracy, perfect for industries such as medical devices, electronics, and automotive components.

Features & Ancillary Services

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Prototypes to Production at Scale

Our injection molding services cater to a wide range of needs, from small quantity prototypes to full-scale production. Whether you need a few test pieces or millions of units, we have the capability to meet your demands efficiently. Our flexible production processes ensure that you receive high-quality parts on time, every time.

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Tool Transfer

We have a defined project management and quality assurance process for intaking tools from other manufacturers. Our team can repair and modify existing tools to get your production back on track quickly. With our expertise, we ensure a smooth transition and minimal disruption to your manufacturing process.

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Post-Processing and Assembly

Beyond molding, we provide comprehensive post-processing and assembly services. Our secondary operations include machining, bonding, and finishing, ensuring that your parts are ready for immediate use. We can also offer assembly and packaging in our Class 8 Clean Room, maintaining the highest standards of cleanliness and quality.

Design for Manufacturing (DFM) for Injection Molding

Design for Manufacturing (DFM) for injection molding involves optimizing the design of parts to improve manufacturability, reduce costs, and enhance quality. By integrating DFM principles, we ensure your designs are ready for efficient and effective injection molding production.

Aprios injection molding press in use.

Key DFM Considerations:

 

By incorporating these considerations into your design, we ensure a more efficient injection molding process, leading to high-quality, cost-effective parts.

Why Trust Aprios with your Injection Molding Needs

Coordinate Measuring Machine Probes
Quality Assurance and Compliance

We adhere to stringent quality assurance protocols and comply with industry standards to ensure the reliability of every part we produce. Our comprehensive testing and inspection processes guarantee that each component meets your exact specifications. For more information, please visit our Quality page. This commitment to quality reduces the risk of defects and enhances the overall performance of your products.

Manufacturing data analysis software
Design for Manufacturing (DFM)

Our Design for Manufacturing (DFM) services help you optimize your designs for efficient and cost-effective production. By collaborating early in the design process, we identify potential issues and suggest improvements to enhance manufacturability. This proactive approach reduces time-to-market, lowers production costs, and ensures that your products are designed with manufacturing efficiency in mind.

Mold repair and fabrication service repair.
Quick-Turn Tooling

We understand the importance of speed in bringing new products to market. Our quick-turn tooling services enable us to deliver parts within a month after placing an order. This rapid turnaround time allows you to accelerate your product development cycles and respond swiftly to market demands, giving you a competitive edge.

Experts in Injection Molding.
Partnership and Support

We view our clients as partners and are dedicated to supporting your success from concept to completion. Our experienced team is available to assist with design, prototyping, production, and post-production services. This end-to-end support ensures a smooth and successful project execution, allowing you to focus on your core business objectives.

Frequently Asked Questions

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