Streamlining Prototyping: The Benefits of Quick Turn Tooling

Streamlining Prototyping with Quick Turn Tooling: A Guide

When speed, cost, and precision are critical in the prototyping process, quick turn tooling offers an ideal solution. Leveraging modular systems like MUD (Master Unit Die) sets, manufacturers can achieve faster turnaround times and reduce costs while maintaining the quality needed for short production runs or prototypes. Here's everything you need to know about this approach.

What is Quick Turn Tooling?

Quick turn tooling uses modular injection molding systems, such as MUD sets, to streamline the mold-making process. A MUD set works by integrating a smaller, interchangeable mold insert containing the unique cavity into a standard base that remains mounted in the molding machine. This setup significantly cuts down on lead times and tooling expenses compared to traditional injection molding methods.

Benefits of Quick Turn Tooling

1. Rapid Lead Times
   Compared to general and specialized production tooling, quick turn tooling offers faster turnaround—typically within 3–5 weeks. This speed makes it particularly useful for prototyping and testing before moving to full-scale production.

2. Cost Efficiency
   With costs starting around $15k, quick turn tooling is a cost-effective option for projects requiring up to 25,000 shots. By comparison, general production tooling and specialized production tooling often cost significantly more, starting above $15k and $25k, respectively.

3. Customizable Options
   Quick turn tooling offers features like DFM (Design for Manufacturing) support, custom gate locations, and ejection methods provided by Aprios. The system accommodates simple to moderately complex designs and supports SPI-C3 surface finishes.

4. Compact Size
   The maximum build box size for quick turn tooling is 3” x 3” x 3”, allowing for precise manufacturing of smaller components.

How Does Quick Turn Tooling Compare?

Applications and Limitations

Quick turn tooling is ideal for:

• Small to moderate production runs
• Rapid prototyping and testing
• Simple to moderately complex part geometries

However, it has its limitations in terms of:

• Maximum build size (3” x 3” x 3”)
• Cooling mechanisms, which rely on standard conduction via inserts

For more advanced requirements, such as higher cavitation or extreme design complexity, general or specialized production tooling may be a better fit.

Download the Quick Turn Tooling Cheat Sheet